Overview

15 000 tons, 6 000 tons, 3 150 tons and 2 000 tons forging presses. Due to unique capabilities of forging division it has become possible to forge up to 300 tons ingots made of carbon steel, alloy steel, corrosion resistant and heat resistant steel.

Typical components Dimensions, mm Weight range, tons
Smooth bars Diameter=350-2500
Length=2000-16000
up to 300
Plates, blocks Thickness 100-1500
Width 500-4500
Length up to 8000
up to 150
Bands, rings Outer diameter 500-6000
Height 200-2200
Wall trickness 100 and more
up to 130
Cylinders Outer diameter 500-2500
Length 1500-8000
Wall trickness 100 and more
5,0-90
Pinions, disks with or without holes Outer diameter 500-3500
Inner diameter 100-900
Height 100 and more
1,0-300
Staggered shafts, rolls Roll diameter 500-2000
Shaft journal diameter 250 and more
1,0-150

15 000 tons automated forging unit

15 000 tons automated forging unit includes 15 000 tons press fitted with manipulator of 170 tons lifting capacity and forging crane of 600 tons lifting capacity.

6 000 tons automated forging unit

6 000 tons automated forging unit includes 6 000 tons press fitted with manipulator of 120 tons lifting capacity and forging crane of 300 tons lifting capacity.

3 150 tons automated forging unit

3 150 tons automated forging unit includes 3 150 tons press fitted with forging manipulator of 30 tons lifting capacity and lifting crane of 160 tons lifting capacity.

2 000 tons Hydraulic forging press

2 000 tons Hydraulic forging press is fitted with forging manipulators with lifting capacity 5 tons and 10 tons respectively.

15 000 tons press and 3 000 tons press operate by using oil as an operating fluid which allows to control the deformation rate and successfully forge difficult to form metals as well as forge as per set program.

Heat treatment furnaces

Furnaces with rolling out hearth

Qty (units) Lifting capacity, tons Dimension, meters Features
LOECHER
3 2units-55t
1units-75t
2,5x1,5x5,0
2,5x1,5x6,5
2,5x1,5x8,0
450-1050°C
cnc control
BOSIO
5 5units-250t 4,5x2,5x9,4
5,5x4,5x9,0
160-1100°C
cnc control
CJSC "Termostal"
1 500t 5,5x3,0x15,0 150-1100°C
cnc control
VNIPI "Teploproekt"
8 7units-250t
1units-300t
4,0x3,4x9,0
5,0x4,13x9,4
160-1100°C
"Sojuz-teplostroy"
1 65t 1,9x1,3x7,0 160-950°C

Heating furnaces

Furnaces with rolling out hearth

Qty (units) Lifting capacity, tons Dimension, meters Features
LOECHER
4 195t 2,8x2,4x6,5 400-1280°C
cnc control
CJSC "Termostal"
4 3units-250t
1units-500t
4,4x3,75x7,4
5,5x3,9x14,0
400-1280°C
cnc control
VNIPI "Teploproekt"
4 1units-160t
3units-200t
2,8x2,5x8,0
3,5x3,5x8,0
400-1280°C
"Sojuz-teplostroy"
4 2units-50t
1units-45t
1units-65t
2,9x1,9x3,5
2,5x1,6x3,5
1,9x1,3x7,0
400-1280°C